M-BRAD® Disc Brush - High Density 3" Dia. .040/120 Grit Ceramic Oxide 7/8" Arbor

Technical information

M-BRAD® Disc Brush - High Density 3" Dia. .040/120 Grit Ceramic Oxide 7/8" Arbor

Item number Global part number: 79184232
Dia. external: 3 Inch
Dia. filament material: .040 Inch
Dia. hole: 7/8 Inch
EDP no.: 84232
Filament material: Ceramic oxide grain (CO)
Grit size: 120
Length, filament to ring: 3/4 Inch
Max. RPM: 4500 RPM
Mounting system: center hole
RPM, optimum, from: 2400 RPM
RPM, optimum, to: 3900 RPM
Trim length: 1-1/2 Inch
Packaging unit: 1 piece

Description

Particularly aggressive brush with bridle. Ideal for deburring and work on surfaces on stationary machines.

Composite brushes from PFERD have been specifically developed for industrial, automated use. They are suitable for a variety of applications and their variable mounting options mean that they can be used on many different drive systems. This offers the advantage that the workpiece can be produced and finished on the same machine. As a result, labour-intensive, manual work is reduced and repeatable results are achieved with short cycle times.

Brushes with ceramic oxide grain (CO) offer good toughness and excellent sharpness. For high stock removal and aggressive brushing action.

Plastic filaments are temperature-resistant up to 410°F.

Advantages

Long tool life and aggressive brushing action due to the high filament density.
Extremely smooth operation due to evenly distributed filament material.
The bridle prevents the wires spreading out sideways.
If the filament has worn away down to the bridle, the bridle can be removed to extend the life of the brush. This does not affect the brushing behavior.
The bridle enables the spreading out and flexibility of the brush filament to be controlled.
Abrasive grains are embedded in flexible plastic filaments, which means that the filament works on the sides as well as at the tip.
For particularly aggressive machining and for creating a high surface quality.

Recommendations for use

Please observe the recommended rotational speeds.
Remove the bridle once the filament is worn down. Then the rest of the filament can be used.
Remove the bridle before starting work if you would like to achieve a large spreading diameter or access hard-to-reach areas.
Use coolant for applications where large amounts of heat are produced.

Ordering notes

This composite disc brush comes with two drive pin holes with a 1/4" diameter.

Workpiece materials: Aluminum; Bronze; Cast iron; Cast steel; Cobalt-based alloys; Hard non-ferrous metal; High-temperature-resistant materials; Nickel-based alloys (e.g. Inconell and Hastelloy); Nickel or titanium-based superalloys; Other non-ferrous metals; Soft titanium alloys (tensile strength 500 N/mm²); Steel, cast steel; Steel materials with a hardness > 54 HRC; Steels up to 370 HV (< 38 HRC); Titanium; Titanium alloys

Applications: Cleaning; Deburring; Structuring (matt finishing, brush matting and satin finishing)

Compatible power tools: Robot; Stationary machines; Tool machine

PFERDVALUE

PFERDEFFICIENCY

recommends composite brushes to achieve maximum stock removal as quickly as possible.

PFERDERGONOMICS

recommends composite brushes to sustainably reduce the vibrations produced during use.

Downloads

Composite disc brushes crimped Composite, with bridle, with hole